If you've ever wondered why the cost of custom embroidered patches can vary so much, you're not alone. Whether you're designing patches for a fashion line, a local team, or a growing business, it’s important to understand what you’re paying for—and how to get the best value.
At Dutch Label Shop, we believe in clear, honest pricing. In this guide, we’ll walk you through the key factors that influence custom patch prices, give you tips on keeping costs down, and show you how to get high-quality results—without blowing your budget.
Why Pricing Isn’t One-Size-Fits-All
Unlike mass-produced items, custom patches are just that—custom. Every patch is made to your exact specifications, which means the pricing can vary based on size, complexity, and finish.
For indie brands, clubs, or businesses just starting out, this flexibility is great. But it also means that understanding what drives the patch price is essential to making smart design decisions.
The Factors That Impact Custom Patch Pricing
Several elements come into play when calculating the cost of custom woven patches or embroidered ones. Here’s what matters most:
1. Size of the patch
Larger patches use more material and thread, which increases the base price. A 4-inch patch will cost more than a 2-inch version, even with the same design.
2. Type of patch
- Embroidered patches tend to be more labor-intensive due to the stitching process.
- Printed patches (sublimated or screen printed) may offer a lower-cost option for high-detail designs.
If you're deciding between the two, consider your design style and where the patch will be used.
3. Stitch coverage (for embroidered patches)
The amount of embroidery (measured as stitch coverage) affects price. A patch that is 100% stitched will be more expensive than one that’s only 50% stitched.
4. Quantity ordered
Custom patch prices typically drop as quantity increases. Ordering in bulk is one of the best ways to lower your embroidered badges prices.
5. Backing type
Backing options impact both look and functionality:
- Iron-on is more expensive than sew-on.
- Velcro is great for tactical or reusable applications but comes with a higher cost.
- Adhesive backings offer temporary flexibility at a mid-range price.
6. Border style
Merrowed edges are common and economical, while laser-cut (heat-cut) borders may cost more due to their precision.
7. Production location
If you're looking for embroidered patches made in the USA, be aware that domestic production often comes with higher labor costs but faster turnaround and better local service.
Tips To Lower Your Patch Costs Without Compromising Quality
You don’t need to sacrifice your vision to stay within budget. Here are smart ways to reduce costs while keeping your patch professional:
- Simplify your design: Fewer colors and less stitching = lower costs
- Downsize your patch: A slightly smaller patch can significantly reduce the price
- Choose sew-on backings: They're budget-friendly and durable
- Order in batches: Even a small increase in quantity can reduce your per-patch cost
- Use standard shapes: Circular or rectangular patches are less costly than custom die cuts
Why Choose Dutch Label Shop?
At Dutch Label Shop, we specialize in custom patches printed and embroidered for creators, teams, and small businesses. Here’s why we’re the trusted partner for budget-conscious customers:
- Transparent pricing: No hidden fees. Get instant quotes online.
- Low minimum order quantity: Start with as few as 30 patches—perfect for testing or limited runs.
- Design flexibility: Upload your design or use our patch builder.
- Fast, global delivery: Wherever you are, we’ll get your patches to you quickly and reliably.
- Dedicated support: We review every design to make sure it meets your expectations.
Whether you’re looking for cheap custom patches or premium quality on a budget, we offer solutions tailored to your needs.
Frequently Asked Questions
Why are custom patches so expensive?
Custom patches are made to order, which means each design is unique. The price includes not just materials, but also setup, labor, and finishing options. Higher costs often come from things like full stitch coverage, premium backings, complex shapes, and local production. That said, with the right supplier, you can get excellent results at an affordable price—especially when ordering in reasonable quantities.
High-Quality Custom Patches That Fit Your Budget
No matter your budget, Dutch Label Shop helps you create custom patches that look professional and reflect your brand. Whether you're after embroidered badges made in the USA or want to keep it cost-effective with printed designs, we make the process simple and transparent from start to finish.
Get a custom embroidered patch quote today and bring your branding to life with standout quality—at a price that fits your business.
