For entrepreneurs, makers, and small businesses, custom patches are more than decoration—they’re an extension of your brand. Whether you're creating custom patch hats, cool patches for jackets, or a standout custom back patch, the material you choose is just as important as the design.
At Dutch Label Shop, we understand the nuances of patch production. With global experience and a wide range of customization options, we help brands—from local start-ups to international labels—select the right patch type for every garment and goal.
Why material matters for custom patches
Brand identity and visual appeal
The texture, finish, and feel of a custom patch say a lot about your brand. A leather patch design suggests rugged quality, while a woven patch lends a clean, modern edge. Choosing the right material can emphasize professionalism, creativity, or even vintage charm—depending on the look you're after.
Your patch should complement your product. A custom leather patch on a trucker hat tells a different story than a custom woven patch on a varsity jacket. At Dutch Label Shop, we offer materials and finishes that elevate your brand identity and ensure your message sticks—literally.
Durability and intended use
Will your patch be exposed to the elements? Washed frequently? Placed on high-contact areas like sleeves or backs? Material selection plays a key role in durability, UV resistance, water resistance, and breathability.
For instance:
- PVC and leather offer excellent water resistance—ideal for custom patches for jackets or outdoor gear.
- Chenille works beautifully for custom letterman jacket patches, but may not suit rough conditions.
- Twill fabric is often used in embroidered patches for its durability and ease of stitching.
- Felt offers softness and vintage appeal, but may require special care.
Overview of popular patch materials
Embroidered patches
Custom embroidered patches are made by stitching thread onto a twill fabric base, creating a textured and classic look. Perfect for custom logo iron on patches, custom varsity jacket patches, or any patch where raised texture enhances the design.
Advantages:
- Timeless, bold appearance
- Excellent for logos and simple designs
- Compatible with iron-on or sew-on backings
- Durable and cost-effective for large runs
Use embroidered patches for: hats, uniforms, denim jackets, and embroidered backpacks.
Woven patches
Unlike embroidery, custom woven patches are created by weaving threads together, allowing for finer detail and cleaner lines—especially useful for intricate logos or small text.
Why choose woven:
- Great for personalized woven patches
- More detail than embroidery
- Flat and smooth finish
- Often chosen for woven label patch or woven logo patch applications
Ideal for: branded caps, patches for hats, woven patch hats, and personalized sew on patches.
Iron-on and sew-on patches
Patch backing also plays a major role in your material choice:
Custom iron-on patches come with a heat seal backing, allowing quick application with a household iron or heat press. Best for cotton, denim, and polyester garments.
Sew-on patches offer maximum durability and flexibility. Ideal for leather, felt, or heavy-duty uniforms.
Velcro backing can be applied to many materials, offering removable functionality—common in tactical or sports gear.
For custom back patches, custom iron on hat patches, and personalized patches for jackets, selecting the right backing ensures longevity and ease of use.
How to choose the best patch material for your project
Consider your garment or accessory
- Hats: Leather or woven patches work best for curved surfaces
- Jackets and vests: Choose embroidered or PVC patches for rugged wear
- Uniforms: Use woven or embroidered patches with sew-on backing for breathability
- Bags: Durable materials like PVC, leather, or embroidered patches hold up well
Think about placement, exposure, and daily use.
Design complexity and logo detail
- Use woven patches for intricate logos or thin text
- Choose embroidered patches for bold, high-impact shapes
- Consider sublimation printing on polyester for photorealistic designs
- Avoid high-detail designs on leather or felt—they're better suited for bold graphics
Budget and order size
Some materials are more cost-effective in bulk. For example:
- Custom embroidery patches are budget-friendly in large runs
- Leather patches add cost but elevate perceived value
- Woven patches are ideal for personalized patches for jackets at mid-size orders
- Custom made sew on patches can be more economical over time due to longevity
Our team at Dutch Label Shop is always available to help you match your material to your budget and creative goals.
Why choose Dutch Label Shop for your custom patches?
We offer more than patches—we offer partnership. At Dutch Label Shop, you’ll find:
- Material variety: From embroidered back patches to custom leather patch hats
- Expert support: We help you choose the right combination of material, size, and backing
- Reliable quality: Trusted by creators and businesses around the globe
- Global delivery: Whether you're ordering custom back patches for vest wearers or personalised sew on patches for a product launch
We’re here to help you bring your creative vision to life with confidence and care.
Frequently asked questions about custom patch materials
What’s the most durable patch material?
PVC and leather are extremely durable, especially for outdoor use. Embroidered patches on twill are also very long-lasting.
Which patch is best for small text or fine detail?
Woven patches offer the best clarity for intricate designs and small typography.
Can I use iron-on backing on any material?
Not all materials handle heat well. Cotton, denim, and polyester are compatible. Leather and felt should be sewn on.
Are leather patches washable?
Yes, but we recommend spot cleaning or gentle cycles. Always check garment care instructions.
What material should I use for a custom back patch?
For custom back patches for jackets, use embroidered patches on twill or printed PVC for full coverage and durability.
Find your perfect patch material with Dutch Label Shop
Choosing the right patch material is the key to creating pieces that last and leave an impression. Whether you're looking for custom patches for leather jackets, trucker hats with patches, or embroidered patches on hats, Dutch Label Shop has the tools, materials, and expertise to make it happen.
Explore our patch options or reach out to our team for personalized advice—your perfect patch starts with the right material.
